Industrial Automation

Automation Services & System Modernization for a Wide Range of Industries

We design, engineer, and implement PLC-based control systems that improve efficiency, reduce downtime, and increase profitability.

Process Automation & Control Systems

We provide end-to-end automation support, from concept to commissioning. Our solutions integrate:

PLC technology for real-time control
Windows-based HMIs and SCADA systems
Integration with MES, ERP, and inventory systems
Centralized data storage for flexible reporting and analytics

With real-time data and accurate production insights, your team can make informed decisions that reduce waste, minimize off-spec products, and optimize throughput.

Material Handling & Robotic Palletizers

Modern production demands flexible, efficient material handling systems. Our robotic palletizer solutions reduce manual labor, improve safety, and increase ROI by:

Automating repetitive, labor-intensive tasks
Reducing workforce fatigue and injury risk
Enhancing production speed and consistency

We work closely with clients to deliver tailored solutions that meet operational goals within budget and timeline constraints.

Batch Processing Systems

Our engineers design and implement reliable batch processing systems with intuitive interfaces for recipe management. Whether using your preferred platform or recommending the best-fit solution, we ensure:

Secure, browser-based access to batch data
Detailed reporting with lot tracking, timestamps, and operator logs
Scalable architecture for future expansion

Energy Management Systems (EMS)

Salem Automation helps facilities meet environmental goals and reduce energy costs through advanced EMS solutions. Our services include:

PLC-based energy monitoring and control
SCADA integration for real-time visibility
Compliance with environmental standards
Support for net-zero carbon initiatives

Turnkey Machine Building

Through strategic partnerships, we deliver custom-built machines for small to mid-sized operations. From material handling to specialized production systems, we offer:

Competitive pricing compared to OEMs
Full ownership of PLC code, HMI projects, and BOMs
Long-term support and system accessibility

AIoT & IIoT Integration

We bring intelligence to automation with AIoT and IIoT technologies, including:

Vision systems for quality control
Machine learning for predictive maintenance
Real-time analytics for safety and efficiency

Proficiencies

Process Automation Systems (PAS)

Automate complex industrial processes using sensors, actuators, and software to improve safety, efficiency, and consistency across industries like mining, paper, and cement.

Manufacturing Execution Systems (MES)

Real-time monitoring and control of manufacturing operations to improve quality, reduce downtime, and lower production costs.

Supervisory Control and Data Acquisition (SCADA)

Supervisory Control and Data Acquisition systems for centralized monitoring, control, and analysis of industrial equipment and processes.

Programmable Logic Controllers (PLC)

Reliable, solid-state controllers for industrial automation. We offer full PLC services, including programming, troubleshooting, and PLC replacements.

Distributed Control Systems (DCS)

Networked control systems for managing large-scale industrial processes with precision and reliability.

Human-Machine Interfaces (HMI)

User-friendly interfaces, touchscreens, control panels, or industrial PCs, for real-time system interaction and monitoring.

Batch Automation Systems

Automate repetitive batch processes with scheduling, tracking, and reporting capabilities for industries like food, pharma, and chemicals.

Continuous Process Systems

Uninterrupted production systems for industries such as oil refining and paper manufacturing, ensuring consistent quality and output.

Automated Guided Vehicle Systems (AGVS)

Driverless vehicles for material handling in warehouses and production facilities, improving logistics and reducing labor costs.

Automated Storage & Retrieval Systems (ASRS)

Computer-controlled inventory systems that enhance warehouse efficiency, accuracy, and space utilization.

Material Handling Systems

Integrated systems for moving, storing, and managing materials throughout the supply chain, critical for palletizers, conveyors, and robotic systems.

Work-In-Process Inventory Systems (WIP)

Track and manage in-progress materials to improve production flow, reduce bottlenecks, and optimize resource allocation.

Maintain Thriving Legacy Systems with Salem Automation

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